Asley Pilot 3000-T Refractory Cement - 55 Pounds

Introducing Asley Pilot 3000-T Super Duty Wet Airset Mortar – Your Solution for High-Temperature Bonding. Unlock the potential of superior masonry with Asley Pilot 3000-T, a premier wet air setting mortar designed for robust performance in masonry to masonry bonding applications. This high-quality mortar is your go-to choice for both residential and industrial projects where extreme temperatures are the norm.

Features:

Super Duty Performance: Crafted for durability and strength, the Pilot 3000-T is a super-duty wet air setting mortar that excels in high-temperature applications. With the capability to withstand temperatures up to an impressive 3,000 degrees, it ensures reliability in the face of intense heat.

Premixed Air/Heat Setting: This mortar is a carefully premixed combination of air and heat setting elements, providing a convenient solution for your masonry needs. Its refractory properties make it resistant to expansion or disintegration when exposed to heat, ensuring a stable and long-lasting bond.

Versatile Application: Ideal for a range of applications, this mortar is tailored for use in diverse masonry projects. Whether you're working on a high-temperature residential fireplace or an industrial furnace, the Pilot 3000-T is up to the task.

Optimal Coverage: With a coverage of 35lbs to 40lbs laying up to one hundred 9x4-1/2" x 2-1/2" straights (dependent on mortar joint thickness), you can trust that a little goes a long way. It is recommended to maintain a 1/16" to 1/8" mortar joint when laying up firebrick to avoid shrinkage and cracking.

Set Time and Usage Tips: Allow a set time between 48 and 72 hours, ensuring the mortar is completely dry before subjecting it to heat. It is crucial not to exceed a 1/4" thickness, as thicker applications may result in undesirable shrinkage and cracking.

Storage Recommendations: Store the Pilot 3000-T in an environment above freezing but not exceeding 90 degrees F. If the product experiences freezing during shipping, thaw and mix it well before use. Ensure tight capping upon exposure to air, as the mortar begins setting up promptly.

Cautionary Notes: Do not use this mortar outdoors, as it is water-soluble and prolonged exposure to water or snow may erode its integrity. The smooth consistency of the Pilot 3000-T is ready for troweling, but be prepared to mix thoroughly in case of any liquid separation at the top.

Elevate your masonry projects with Asley Pilot 3000-T – the ultimate choice for reliability, durability, and superior performance in high-temperature environments.

Downloads:

• Product Data Sheet
• Safety Data Sheet

Understanding Parging and Troweling in Masonry Work

In the realm of masonry, the terms "parging" and "troweling" may sound similar but refer to distinct processes that play crucial roles in enhancing the durability, aesthetics, and structural integrity of masonry surfaces. This article aims to clarify the differences between these two techniques and shed light on their respective applications in the world of construction.

Parging:

Parging is a specialized technique employed in masonry to apply a thin coat of mortar or cement to the surface of a masonry wall. The primary purposes of parging are diverse, with two common objectives standing out:

Weatherproofing: Parging serves as a protective layer against the elements, shielding the underlying masonry from the adverse effects of weather, including rain and the potentially damaging cycles of freeze and thaw.

Aesthetic Enhancement: Beyond its protective function, parging is often utilized to enhance the visual appeal of a masonry wall. By creating a smoother and more uniform surface, parging contributes to the overall aesthetics of a structure.

The parging process involves meticulous steps. The surface is first prepared by thorough cleaning and moistening. Subsequently, a thin layer of mortar or cement mix is applied to the surface using a tool called a trowel. The skilled application of the material is followed by smoothing it out to achieve a refined and finished surface.

Troweling:

Troweling is a fundamental technique in both masonry and concrete work. It involves the use of a trowel, a flat, pointed tool, to spread, shape, and finish materials such as mortar and concrete. This skill is crucial for masons aiming to create a smooth and level surface in their construction projects.

In the context of masonry cement work, after applying mortar or cement to a surface during processes like parging, the next step involves troweling. Masons use the trowel to shape and smooth the applied material, manipulating it to achieve the desired texture and finish on the surface.

In summary, parging and troweling are integral processes in masonry work, each contributing distinct benefits to the final result. Parging, with its thin coat of mortar or cement, provides protection against the elements and elevates the visual appeal of the masonry. Troweling, on the other hand, is the art of shaping and finishing the applied material, ensuring a smooth and level surface. Together, these techniques contribute to the creation of weather-resistant, aesthetically pleasing, and structurally sound masonry surfaces in the world of construction.